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Factory Tour
 

Once the piece is designed, the process starts with wax patterns which are shot using vacuum wax injectors to assure superlative wax impressions. Each wax is carefully inspected and then "treed up." There are usually 50-100 pieces per tree. Flasks are "burned out" over night with the assistance of a computerized ramping system which allows for a gradual rise and fall of temperatures in the kiln.

The wax pattern then becomes a ring. The wax was melted out of the flask during the night and an impression was left. This impression was filled with molten metal utilizing one of two methods of casting. The first methods employs a vacuum casting system and the second is with centrifugal force. The method used is determined by the nature of the piece. These pieces will be clipped from the tree and then each piece is weighed. The items are then sent to our finishing department where they will begin to look like pieces of jewelry.

One of the most crucial steps in the manufacturing process is the sorting and matching diamonds. If one of the diamonds doesn't match, the whole "look" of the piece is ruined. We don't just "count out" like most other manufacturers do. We take the time to inspect each and every diamond that goes into our merchandise. We inspect for color, purity, and size.

Now it is time to grind off the sprue area and smooth out any rough places. We will use a sanding belt and a rubberized abrasive wheel to do this. Then the inside is sanded using sanding strips on an arbor. After that is done, we stamp our trademark (SCD or StarCraft) on the inside. After the pieces have been de-sprued, sanded, and trademarked, they go into tumbling. We use stainless steel burnishing shot along with our "secret formula" of burnishing liquid. We usually tumble ten pounds of rings per cycle.

Every piece of jewelry is pre-polished after tumbling using muslin buffs. This is done primarily to brighten the areas that will be hard to reach after the stone setting is completed. The inside of the ring is also buffed at this point in the process. The sides and other flat surfaces of each piece are carefully lapped to give a nice machined finish.

Once the piece gets to the setting department, it is almost finished. The prongs must be cut to allow for a seat for the diamond or stone. After the prongs are pushed over, they are "cupped" to make them smooth. Each piece is carefully brushed and buffed in the final polish stage using red rouge. This is the stage that gives the final luster to the item.

After all the polishing is finished, the merchandise is placed in an ultrasonic cleaner and then rinsed. The piece is steamed and allowed to dry. One of the last stages in rhodium plating. We will either dip or pen plate areas that have miracle diamond trims to give a bright, white look. The piece will once again be rinsed and steamed. Now it is finished and ready to be bagged and sent to the customer or entered into our own stock.

StarCraft is a manufacturer, not just a wholesaler. Most companies don't make their own merchandise. They buy finished goods from many different sources and resell to you with their markup. At StarCraft, we are in control of every element of the manufacturing process, so you can be sure you are getting the best -- without paying more than is necessary. We import our loose diamonds directly from the major cutting centers around the world and pass that savings on to you. We take great pride in our quality and service. We use only the most advanced machinery and technology available to us. Our exclusive StarCast system means you get a superior casing and a superior finished product.

StarCraft can respond quicklly when you need merchandise. Whether it be a $100 order or a $100,000 order. Our own large inventory is scrutinized daily to assure we have what you need when you need it. With our dedicated staff and total control over jewelry production, we give you timely personal service without fuss or hassle. Our knowledgeable staff is always ready to assist you when you need help. Our advanced ordering system and quick delivery of merchandise has helped make us into one of the most admired jewelry manufacturers in the country. We are committed to giving our cusotmers the best service possible.


©Copyright 2008 StarCraft Diamonds Inc.